HP MULTI JET FUSION

3D printing for drones and unmanned systems

Functional polymer components for aerial, surface and underwater platforms — from rapid iteration to repeatable production.

HP Multi Jet Fusion 3D printed drones and UAV componentsUAV Works Hunter drone with HP MJF partsAvular modular drone produced with HP MJFHP MJF applications for drones and unmanned systems
PLATFORM TYPES

Unmanned systems supported by additive manufacturing

MJF supports platform component development and production. Material and design are validated against loads, temperature, UV, moisture, chemicals, safety and certification requirements.

Reconnaissance and surveillance UAV

Reconnaissance and surveillance UAV

Fixed-wing, multirotor or VTOL platforms for observation, mapping, thermal imaging and data collection.

Industrial inspection drone

Industrial and inspection

Inspection of energy assets, infrastructure, roofs, towers, pipelines and hard-to-reach areas.

Cargo and logistics drone

Logistics and cargo

Modular platforms for delivery and transport of sensors or cargo, with quick-change payload modules.

Agricultural and environmental drone

Agricultural and environmental

Crop and terrain monitoring, imaging, measurement and specialised modules for environmental projects.

Unmanned surface vehicle USV

Surface water systems — USV

Uncrewed vessels for inspection, measurement, surveillance and sampling in ports and inland waters.

Underwater ROV and UUV

Underwater — ROV and UUV

Modular housings, sensor mounts, guards and hydrodynamic elements for remotely operated and autonomous platforms.

Defence and security applications: we can support functional components for reconnaissance, surveillance, communications, logistics and other specialised unmanned platforms. This page does not present weaponisation or weapons integration; final qualification and certification remain the platform manufacturer's responsibility.
COMPONENTS

What HP MJF can produce

Structure and aerodynamics

Housings, fairings, ducts, intakes, propeller guards, wings and joining elements optimised for low mass and part consolidation.

Sensors and electronics

Gimbal and camera mounts, electronics, antenna and sensor housings, cable guides, cooling ducts and covers.

Energy and payload

Battery enclosures, brackets, quick-change payload modules, equipment holders and mission-specific interfaces.

Prototype and testing

Rapid geometry iterations, functional prototypes, test assemblies and low-volume series without conventional tooling.

Production tooling

Assembly fixtures, templates, inspection tools, transport nests and aids for repeatable production.

Spare parts

Digital inventory and on-demand production once the model, material and quality criteria are approved.

HP EXAMPLES

Proven drone-industry applications

Blueflite drone HP MJF

Blueflite

HP reports more than 48 MJF parts per aircraft and approximately 25% weight reduction through component redesign.

Avular modular drone HP MJF

Avular

Modular functional components, rapid design changes and production without investment in conventional tooling.

UAV Works Hunter drone

UAV Works

An aerial-platform example where additive manufacturing supports performance, geometry and system development.

3D printed dronesUAV partsunmanned aircraftunderwater dronesUSVROVUUVHP MJFPA 12
VIDEO

Drones produced with HP Multi Jet Fusion

APPLICATION DEVELOPMENT

Send the 3D model, requirements and planned volume

We assess part function, loads, environment, material, tolerances, finishing and production economics.

Send an enquiry